“All that is gold does not glitter” - Drilling Mud

ScienceNewsforKids.org has recently posted an article titled “Mud worth than gold”, which happened to be the “Nose in the News” project for my 3rd grade son. Though this article is a little hard for a 3rd grader to analyze, its title is rather attractive. The article tells the sample mud collected from far below Antarctica’s ice by two scientists and their drilling crew contains valuable information. This might help reveal the secrets of the continent’s ancient climate, thus help on future weather prediction.

Coincidentally, in this September, a report from “marketsandmarkets.com” also has something to say about mud. The report with a long title "Drilling Fluids (Drilling Mud) Market and Completion Fluids Market: by Types (Water-Based Systems, Oil-Based Systems, Synthetic-Based Systems, Other Based Systems), Application Areas (Onshore and Offshore), & Geography - Global trends and forecast to 2018 " defines and segments the global drilling fluids and completion fluids market with analysis and revenue forecast. It predicts that the drilling fluids and completion fluids market will grow from an estimated $10.6 billion in 2013 to $15.2 billion by 2018.

All that is gold does not glitter

Regardless of its meaning and the context, the title of J. R. Tolkien’s poem “All that is gold does not glitter” would certainly apply to drilling mud. According to industry statistics, drilling mud takes approximately 10% to 15% of the total drilling cost. With the needs of more deep sea drilling and ever fast drilling rate, drilling fluids are used on day-to-day basis and plays a vital role in drilling process: controlling formation pressure, sealing permeable formations, stabilizing the wellbore, suspending the drill cuttings, and cooling and lubricating the drilling bit etc.

Drilling fluids are basically categorized into 3 types: water-based mud (WBM), oil-based mud (OBM) and synthetic-based fluid (SBM). When choosing a drilling fluid, factors like well design, cost, technical performance, environmental impact all need to be considered. WBM and OBM are commonly used nowadays. They are complex compositions with various additives such as minerals and chemicals. As the well drilling reaches various depths, it requires different type of drilling fluids to meet the specific drilling condition, where demands the balance between the properties and the additives in the mud. Small problems with mud may lead to severe problems like lost in mud circulation, gas escaping or even blowout.

Among those who work on the drilling rigs, mud engineers are the ones who frequently and closely deal with the drilling mud. Their job is 24/7.  A mud engineer’s duty not only involves in prescribing mud treatments, maintaining the drilling fluids, but also keeping continuous mud reporting every day. To them, time management is more important than ever. Besides powerful computer aids, software like MUDPRO developed by PVI is a great way to enhance the mud engineer’s ability on mud data recording and analyzing, hydraulics calculating, inventory tracking and daily reports/recap generating.

As drilling technology advances, drilling fluids are innovated and designed to be not only cost effective but also environmentally safe. Research on Non-toxic bio degradable drilling fluids with nanotechnology is being conducted and huge investment is being made. This type of fluids not only provides higher transfer efficiency and better thermal conductivity but also removes toxic metals. After all, protecting the environment has enormous impact to our future generations.

Hakuna Matata With PVI Drilling Software

A few days ago I watched “The Lion King” with my two little daughters. In my opinion, this animated film is one of the best of all times. It tells a great story of courage, love and family. It also has very nice music and memorable songs.

One of the songs is called “Hakuna Matata”. These words are actually native of Swahili and they can be translated literally as “no worries”. The song is joyfully sung by a huge wart hog named Pumbaa and a tiny little meerkat named Timon. They sing this song to cheer up young Simba, a lion cub, who has wandered away from home and can’t find his family. He is scared and filled with fears, but Timon and Pumbaa turn the negative into a positive telling him that he needs not too worry much because things will be fine.

Hakuna Matata With PVI Drilling Software

The characters sing, “Hakuna Matata! What a wonderful phrase… Hakuna Matata… ain’t no passing craze. It means no worries for the rest of your days. It’s our problem-free philosophy. Hakuna Matata!”

I love this philosophy. Sometimes we find ways to stress ourselves out and worry about things. We take life way too seriously. Life is too short to be stressed out and overly concerned about things.

There are several things in our lives we can do to minimize this stress. Believe it or not sometimes spending a little bit of money can save worries and trouble down the line and end up saving us more money overall.

Confused? Okay… let me explain. Here’s an example: I recently purchased a car. It’s a nice car but the biggest concern I had when I bought this vehicle was the cost of the repairs and maintenance. My car is a German engineered model, and most people know that cars like these are expensive to maintain and repair. However, the dealer offered me a maintenance plan that I was able to purchase when I bought the car and it covered things for 100,000 miles. It covered everything from oil changes, to batteries, to brake jobs on the car. It even covered my tires. The cost of the plan seemed a little high at first. Then I thought about how much brakes, tires and oil changes cost for the car. When I figured that out, I learned that the plan actually cost about the same price as 4 new tires and 1 oil change for my car. So it actually wasn’t a bad investment.

I’ve had my car now for a year. During this time, I’ve had two oil changes, replaced the battery, changed the brakes and got 2 new tires, all of which were covered at 100% on my service plan. Wow! I don’t have to worry about much with my car. Hmmm… Hakuna Matata! No worries!

Pegasus Vertex costumers have an option to where they can experience “Hakuna Matata” as well. PVI offers an Upgrade & Maintenance (U&M) plan that allows the software user to be worry free. With this plan, the customer can utilize PVI’s world class technical support when they have software problems or questions. The customer also is eligible to receive all of the products upgrades and bug fixes throughout the year. So the software user will always be in good hands and have the latest and greatest features available to them. This helps the customer live a happy and productive life while knowing that they are always going to be able to enjoy their software at the highest level with no bugs or problems. Wow… Hakuna Matata!

“If I die because of this, I’ll be very mad!”

My 7-year old daughter caught cold and ran fever. While taking her temperature, I told her not to bite the thermometer. “There is mercury inside and it is poisonous.” I said.  “Will I die if I accidently break it and swallow it?” She became serious. “You might.” I answered.

“If I die because of this, I will be very mad.” Her comment lost me for a second and then gave me a good belly laugh.

I think it must be logic for her to say that. It is such a small thing, but could lead to catastrophic ending. Her words made me laugh and think.

Our daily lives are packed with small actions. Many of us would think that if we screw up here and there, it won’t be the end of the world. Or at least that’s what we would like to think. It turns out some of the biggest and costliest disasters have resulted from us making a single tiny mistake, such as the natural gas well blowout in Kaixian County, Southwest China’s Chongqing Municipality. The blowout occurred on Dec. 23rd, 2003 and released highly toxic hydrogen sulfide killing 234 villagers.

Investigation later showed that this catastrophe was actually caused by many small acts of workplace negligence, including turning down blowout prevention valve and not igniting the blowout gas quickly enough.

Learning from our mistakes is a crucial step in growing and improving ourselves. However, if we could avoid the mistakes but also learn the would-be mistakes, then we earn our credits without paying too much tuition.

One way of doing so, in my mind, is using drilling software for training, simulating different circumstances and observing results. Just like a flight simulator re-creates aircraft flight and the environment in which it flies for pilot training, drilling simulator with drilling software can allow drilling engineers to see the results from various operation parameters.

In addition to training, drilling software offers engineering planning and design. It is like a rehearsal of upcoming drilling operation, in which we can identify potential problems, gain confidence and increase our success rate.

An Ounce of Prevention Is Worth a Pound of Cure

Recently, I had the pleasure of shopping in a well-established furniture store. The show room is huge with 2-stories of display space. The way they arranged sofas, tables and dimmed lights all created cozy environment. I bought a few items. The salesman made an extra effort by showing me the inventory and check-up places before delivery. The inventory occupies more space than show room. What impressed me the most is the spacious and well-lit check-up place. “We make sure all our furniture are in perfect condition before they leave our store.” That was the moment I felt I was taken care of. Then, I noticed a slogan in the delivery room as shown below:

An_Ounce_of_Prevention_is_worth_a_Proud_of_Cure_Pegaus_vertex

This triggered me to give a presentation to our development team and write this article.

We develop drilling software. When we demonstrate software, we spare no efforts to show the best sides of models, just as furniture stores create beautiful setting to display them. Before releasing the software, we often go to extreme to debug the code. This is similar to furniture stores’ effort to ensure the quality of goods, only that our products are sometimes used by hundreds of people. Take the example of our MUDPRO (drilling mud reporting software), we have about 500+ active users. If we can fix one bug in MUDPRO, we will eliminate 500+ complaints, replies and would-be frustration from users. This is power of lever: 1 hour of careful coding and testing from our side leads to 100+ hours of saving on both our developers and customers.

As software developers, we do not face our end users very often; however, our products such as MUDPRO meet them every day. In a sense, we are the software we develop and we strive to create a better “we”.

A friend of mine, John, after hearing the story of the slogan in the store, told me: “It may be better expressed: ‘An ounce of prevention is worth a pound of cure.’” His suggestion became the title of this article. Thank you, John!

People Should Fall in Love with Their Eyes Closed

Advertising does have impact on people’s purchase decision. Recently, I saw quite a few TV commercials on Perrier bottled water, which shows a scene in a hot summer day. Everything is melting and a lady catches the last bottle of Perrier water before it falls into a swimming pool.

On Saturday, I bought 4 big bottles of Perrier water because the store was selling 4 bottles for $5. This year’s Labor Day was on Monday. It was so hot that I was totally soaked in sweat only after a dozens of minutes doing yard work. It was refreshing to enjoy the big bottle of Perrier water, sitting in the shade. While feeling the tiny bubbles bursting on my tongue, I studied the top and bottom labels, just to make the time in my hands useful.

Suddenly, I noticed a hand-written type of sentence on the back side of the bottom label, which read the title of this article. I was delighted. The pleasure of finding this secrecy and reading this sentence was more than that of drinking the water. How nice it is to have thirst quenched and emotion excited at the same time?! Maybe that is exactly what the bottling company designs. I was wondering.

Pegasus_Vertex_people_should_fall_in_love_with_their_eyes_closed

I admire the idea. We, as drilling engineering software developers, often do something similar on the graphic user interface (GUI) of our software. For example, users can use “Well Path” functions in our Dr. DE (drilling engineering toolbox software) to design different well trajectory.  For example, user can easily create a build-and-drop shape. Dr. DE performs the calculation and displays the results in one click.

Well Path: Build-and-drop: finding maximum inclination | Dr. DE of Pegasus Vertex, Inc.

The tabulated numbers may be too abstracted to many users. So, we have this window of explanation.

Description in Dr. DE - Drilling Engineering Toolbox | Pegasus Vertex, Inc.

It is not quite insightful as the title of this article, but it visualizes the table, just as the sentence elevates the sensation.

We are making our software sophisticated yet simple to use. By doing so, not only do we liberate drilling engineers from problems, but also bring smiles to their faces.

Merchant of Venice and Hook Load

I visited Venice after this year’s SPE/IADC Conference in Amsterdam in March. During that week in Venice, I stayed in a quiet world: no automobile, no motor cycle or train. You can simply add “water” in front of the names of our ordinary transportation to describe the local means of moving around: water-bus, water-taxi, and water-gondola.

Pegasus_Vertex_Merchant_of_Venice_and_hook_Load

While enjoying the Italian cuisine and limoncello, I suddenly thought of one of the famous play of Shakespeare’s: Merchant of Venice. The story with Venice as the venue goes like this.

A Venetian merchant Antonio has a friend Bassanio, who is desperately in need of money to court Portia, a wealthy heiress who lives in another city. Without enough money, Bassanio and Antonio finally secure the loan from Shylock, a Jewish moneylender, with Antonio as the loan’s guarantor. Shylock hates Antonio, but acts agreeably and offers to lend Bassanio three thousand ducats with no interest. Shylock adds, however, that should the loan go unpaid, shylock will be entitled to a pound of Antonio’s own flesh, to which Antonio agrees.

Later in story, news comes that Antonio has lost his ships, and that he has forfeited his bond to shylock. Shylock ignores the many pleas to spare Antonio’s life, and a trial is called to decide the matter. Portia, his friend’s fiancée, disguises as a young man of law and asks Shylock to show mercy, but he remains inflexible and insists the pound of flesh is rightfully his. Portia examines the contract and, finding it legally binding, declaring that Shylock is entitled to the merchant’s flesh. Shylock ecstatically praises her wisdom, but as he is on the verge of collecting his due, Portia reminds him that he must do so without causing Antonio to bleed, as the contract does not entitled him to any blood. Trapped by this logic, Shylock hastily agrees to take Bassanio’s money instead. The ending of the story has more drama.

Pegasus_Vertex_Merchant_of_Venice_and_hook_load

We live in a world of measurements. Measurement is a cornerstone of engineering and science. For some reason, the story in my memory is that Portia reminds Shylock that he has to cut exactly one pound of Antonio’s flesh, not even one ounce more or less.

In drilling industry, we have mud weight (ppg) to measure the density of drilling fluid, pipe weight(lb/ft) to represent the thickness of pipe with given OD. The weight indicator - hook load is the total force acting (pulling down) on the hook on the rig.

Hook load is one of the few important readable operation parameters on rig floor. It’s basically the total force includes those of traveling assembly weight, buoyant pipe weight in a deviated well plus or minus the frictional drag caused by pipe movements inside borehole. Torque and drag (T&D) software such as TADPRO serves the purpose of predicting hook load, surface torque and other variables for drilling and tripping operations.

We can calculate hook load and surface torque precisely if we know all the details downhole. However, the uncertainties downhole, such as open hole sites, survey accuracy, make the prediction exactly match rig floor reading unlikely. This does not discount the importance of hookload prediction, because the significance of T&D calculation is its trend.

The following picture shows the hook load changes as we drill to TD. The hook load is increasing at beginning (due to longer pipe into the hole) and decrease later as we drill into build-up and horizontal sections (more drag).

Hook Load Predicted By TADPRO | Pegasus Vertex, Inc.

Hook Load Predicted by TADPRO

Eventually, the hook load is approaching zero. This indicates that the pipe weight in the vertical section will not be enough to overcome the frictional drag resulted from the horizontal section: a problem associated with horizontal and extend-reach well drilling.

A pound more or less on this curve is not as important as the trend, which signals us what will happen according to our planning.

Drilling Software: Leap from Map to GPS

Maps are both practical and sentimental. Good maps are easy to read, visually appealing. Back in college, we all consulted maps to plan our trips and vacations. A map was a necessity in a car. As the result of frequent use, maps showed signs of wear and tear, but we hated to throw them away, because we left marks and our stories on them. They accompanied us in many journeys, witnessed our experience, felt what we felt. That was 20 years ago, when one of the reasons to join AAA club is to obtain free maps.

Paper maps are becoming distance memories now. Google map and other online map system have changed our way of travel. Global Position System (GPS) devices have replaced maps in our cars. We obtain road information instaneously, receive warning ahead of time and are informed the travel time based on current speed. Aren’t we lucky to live in a digitalized world?

Last year I visited the city of Seoul in South Korea. My eyes opened widely when I saw the GPS systems in their taxies. It is colorful and 3D with vivid pictures of buildings of various sizes. My tour guide told me proudly, “Our GPS is the world’s best. We call it navigation system.”

Leap From Map to GPS

In drilling industry, we have developed many standards, guidelines, best practices and many textbooks, etc. They are valuable resources to our drilling engineers, just like maps to travelers.

Now, drilling software has become a mature product, readily available to engineers in the office and field. It provides dynamic, on-site analysis and allows us to see what is normally invisible.

That is our drilling software: a giant leap from a map to GPS.

HYDPRO Software and book

Mud Reporting: ¥es, $ure!

Dubai has many unique scenes, among which is advertising. This is the picture I took in the Dubai International Airport. It shows the flexibility of a Chinese bank, which can conduct business transactions in both ¥ (Chinese currency) and US dollar.

¥es, $ure of drilling software

Good advertising shares the following traits:

  • No need to explain
  • No need to think
  • Make viewers smile and remember

The “¥es and $ure” is short and accurate enough to leave a long lasting impression in my mind.

The ad reminds me of our MUDPRO (drilling mud reporting) software. Being drilling fluid reporting software, it keeps tracking mud additives inventory, cost and hydraulics and generates daily report. Once drilling is done, MUDPRO can generate end-of-well recap, which contains the history and total cost. One of the unique features of MUDPRO is that users can select different currencies, including ¥ and $.

¥es, $ure of MUDPRO

¥es, $ure of MUDPRO

From coding point of view, having a system of different currencies is not hard. The difficult part is to be considerate for users in the different parts of the world, even at small element like currency symbol.

Naming of Drilling Software

Almost everything on earth has a name in various languages as a point of entry. All names start in someone’s brain, the brain of someone like parents, discoverers, pioneers, inventors, and innovators. Naming is like writing a poem under constraint. You have to evoke shades of meaning in small words, paint a picture with few letters. For commercial products, naming is to link them to ideas that consumers already understand and to make the association vibrate.

Each great name like FedEx, BlackBerry, Porsche or Starbucks has its own story to tell about the new synthetic corporate language. These names are vessels capable of carrying big messages.

By the time I became a software developer and had to create names for drilling software, I was well aware that we live in a world filled with brand names. They are a part of the soundtracks of our lives. Instead of saying a cup of coffee, we say “Go Starbucks.” Mere mention of Chevron reminds us of a giant oil operator, rig floors, gas station, etc. As adman Claude Hopkins writes, the best names “are almost complete advertisements in themselves.”

When we finished our torque and drag program for oil well drilling, I was immediately aware of how hard it was to distinguish a new name from existing ones. At that time, drilling software market was filled with models like DDrag from Maurer Engineering and others. Our torque and drag model is not only for drilling operation, but also covers casing running, casing flotation, packer setting and cementing operations. To capture the broad spectrum of this new torque and drag model, we wanted a name to be more than a label, to have a compelling quality in itself and to flash a dramatically desirable picture in people’s mind. In short, we wanted a name to unlock the power of this new model.

After much brainstorming, we finally settled on TADPRO. A new name was born. I was taken by the symmetry of the name that TAD and PRO have 3 letters each. I felt that a word ending in “O” was approachable and playful. PRO projects a sense of sophistication.

On sound symbolism, when you pronounce the word TAD, it starts out crisp. Both T and D are exploded. Overall, TADPRO delivers a quick, responsive personality. Compared with DDrag, TADPRO is much faster.

Many brand names owned by corporations have gone beyond their original marketing purposes and have become bits and bytes of our modern daily language. We take an Advil and apply ChapStick.

Similarly, someday, drilling engineers, when doing torque and drag analysis for a particular operation, will simply TADPRO operation, just as we FedEx packages.

Naming_of_Drilling_Software_Pegasus_Vertex

 

Getting out of One’s Comfort Zone

Software training gives me opportunities of meeting many people of colorful characteristics. In a recent cementing software training session conducted in Dubai, I sat with a senior gentleman (a student) during our lunch break. He told me his stories as a cementing engineer in various locations around the Middle East and North Africa (MENA). “All my experiences are field related. I have never used any cementing software. Should I worry about it?” He was a bit concerned about the CEMPRO software (mud displacement model) that I was going to teach in the next few days.

“You don’t have to worry about it. I am sure you will be fine.” I answered his question. I said so because I have been asked similar questions a few times before. In fact, CEMPRO is simple enough, especially for an experienced engineer like him.

Our training went smoothly. The group exercise format made students feel at ease. It ended up that the senior gentleman was able to run CEMPRO from scratch (input data) and obtain all the results. He answered all the questions correctly.

We all have comfort zones we have developed in our lives just like each tennis player has a specific comfort zone in tennis court. Some of us feel really at home when doing our daily assignments and some are afraid of public speaking. As a recreational tennis player, my comfort zone is the baseline. Whenever I come to the net, I feel nervous and most likely make wrong movements and shots.

We all intend to amplify our weakness as well as our strengths. When we do so to our weakness, we are prone to stay in our comfort zone. This tendency can be gradually changed with some will, procedures or tools.

One of the methods to let people step out of their comfort zone in our software school is to have students form groups and let groups compete with each other to a certain degree. The group dissolves the fears of individuals' and makes the learning more fun.

We also have to admit that users’ fear of software comes from poorly designed software. If software companies spend more time thinking as users, the end products would be dearer to the end users.

It is our goal in PVI to provide drilling engineers with user-friendly drilling software that can be easily learned and used daily. Initially, software might sound like a high-tech territory, a playground for geek, therefore a non-comfort zone for drilling engineers.  However, carefully designed software plus a training session can turn the usage of drilling software into one of the comfort zones of drilling engineers.

Engineers' comfort zone - Pegasus Vertex